多层尼龙管有两层、三层、四层和五层多层管等多种,外径为6-32mm等不同规格。PA多层复合管能有效降低汽车排放物对环境的污染,满足更高的环保要求。同时多层复合管具备优良的耐渗透性能。随着汽车轻量化、节能减排发展要求,以及新能源汽车渗透率逐年提升,多层尼龙管在汽车上的应用越来越广泛,主要类型有:
-冷却系统用三层直管(PA/TIE/PP&TPV)
-冷却系统用三层三层波纹管(PA/TIE/PP)
-燃油系统用2/3/5层直管/波纹管(PA/TIE/EVOH/TIE/PA)
其中用于新能源汽车冷却系统三层直管/波纹管是目前主流的发展方向,市场潜力很大。
Multi-layer PA tube has 2 layers, 3 layers, 4 layers and 5 layers of multi-layer tube,6-32mm outside diameter range PA multilayer composite tube can effectively reduce the pollution of automobile emissions to the environment, meet the higher environmental protection requirements, and has excellent permeability resistance With the development requirements of automotive lightweight energy conservation and emission reduction, as well as the increas ing penetration rate of new energy vehicles year by year, multi-layer nylon tube/hose are more and more widely used in automobiles.The main types are as follows:
- 3-layer straight tube for cooling system(PA/TIE/PP&TPV)
-3-layer corrugated tube/hose for cooling systems(PA/TIE/PP)
-Fuel circuit system with 2/3/5 layer straight/corrugated tube/hose(PA/TIE/EVOH/TIE/PA)
Among them, the three-layer straight/corrugated hose used in the cooling system of new energy vehicles is the mainstream develop ment direction at present, and the market potential is huge
宝碟塑机于2014投产**套五层PA精密管挤出样线,用于开发汽车五/三层燃油管挤出,经过3年时间的反复测试、调整、优化改善,于2017年6月份在五层管样线上完成合格产品的测试,通过并获得QC/T-798-2008行业标准检测报告。2017年至今,宝碟塑机已与众多国内外**客户达成合作,成功交付多条5层/3层尼龙管挤出生产线。
BAOD EXTRUSION put into production the first set of 5-layer PAprecision tube extrusion line in 2014, which is used for the develop ment of 5-layer/3-layer fuel tube extrusion.After three years of repeated testing,adjustment,optimization and improvement, it complet ed the qualified 5-layer tube product test in June 2017,and passed the QC/T-798- 2008 industry standard test report. Since 2017, BAOD EXTRUSION has reached cooperation with many well-known customers,and successfully delivered a number of 5-layer /3-layer PA tube extrusion lines.
宝碟塑机已交付至汽车行业用户、并持续在客户端创造价值的多层尼龙管挤出线数量:
多层尼龙复合管线(含直管与波纹管)>20套
The number of multilayer PA tube extrusion lines that BAOD EXTRUSION has delivered to the automotive industry users and continues to create value in the client side:
Multi-layer PA smooth / corrugated hose/tube extrusion line >20 SETS
多层尼龙管挤出生产线/Multi-layer PA tube extrusion line
多层尼龙管机头multilayer PA tube extrusion head
精密真空定径水槽Precision vacuum calibration cooling tank
双伺服同步牵引机+伺服裁断与输送收集SERVOsynchronousbeltpuller+SERVOcutting
伺服整齐排线收卷SERVO Neat winding machine
三层波纹管挤出与成型机组3-layer PAcorrugated extrusion and forming unit
波纹管**视觉控制切割机Visual control cutting machine
一套多层挤出机组可选择配套直管成型辅线+波纹管成型辅线,实现直管与波纹管在同一设备生产。
宝碟塑机多层共挤机组主要技术特点:
挤出机组配备全伺服驱动、进口FLENDER减速箱,米重系统精确控制喂料,确保每层物料挤出的精确性;
“多层共挤螺旋式流道”模具,每层螺旋流道独立锁紧,无流体压力不均累积造成的芯模偏心,有效**长时间生产过程中每层壁厚的均匀性与稳定性;
宝碟塑机复合挤出生产线软件控制系统,具备先进的人机交互功能,对挤出工艺数据全面采集、实时监测并记录,可拓展远程数据看板或上位机,实现数据归纳与分析并生成管理报告。满足工业4.0标准智能车间要求。
One set of multi-layer extruder unit can choose "Smooth tube downstream forming line + Corrugated tube downstream forming line”, to realize the production of smooth and corrugated tube/hose on one extrusion line.
Main echnical features of BAOD EXTRUSION multi-layer extruder units: Extruder units equipped with full SERVO drive, FLENDER reducer, Gravimet- ric weighing control feeding system, ensure the accuracy of each layer
material extrusion:
"Multi-layer co-extrusion spiral flow channel" mold, each layer of the spira flow channel lock independently, without mandrel eccentric caused by uneven pressure accumulation, effectively ensure the uniformity and stability of each layer wall thickness in the long - time production process;
BAOD EXTRUSION's composite extrusion line control system software, have advanced human-computer interaction function, the extrusion process data are collected comprehensively, real-time monitoring and record, can expand remote data Screen displayer or PC, implement data induction and analysis. and generate management report. Meet the requirements of industry 4.0 standard intelligent workshop.